The RotoMetrics Difference

Technology to Convert Ideas into Reality

RotoMetrics brings you more of the converting solutions you need with the local support and personal service you expect. Today, more than ever, you can count on our global reach, technology leadership plus local manufacturing and support to deliver innovative products to meet all your needs for rotary tooling.

No matter what the application — from pressure-sensitive labels and flexible packaging to converting advanced film substrates or nonwoven materials — at RotoMetrics, you'll find the highest-quality rotary dies and flexible dies, print cylinders and sleeves, anvils and rotary tooling, all competitively priced.

With operations on four continents to support our customers, you will always find seasoned professionals with the industry's most knowledgeable Customer Solutions and expert Technical Support teams.

RotoMetrics - Working hard to be your one complete source for rotary tooling.

Introducing AccuStar®

AccuStar® – the ultimate in laser hardened performance. The combined technological expertise of RotoMetrics and Gerhardt has resulted in an exciting new solution for some of the industry's toughest converting challenges. Our latest innovation, the AccuStar flexible die is laser hardened to provide unmatched performance in applications included thin extensible film liners and abrasive thermal transfer substrates.

AccuStar dies offer you the longest life, highest precision and most exacting tolerances available.

AccuStar Advantages:

  • Laser hardened for the longest flexible die life available
  • More acute blade angles, razor sharp/high precision cutting edges for control of liner strike
  • Optimized for 23/25/30 micron polyester liner applications
  • Advanced surface treatments for abrasive thermal transfer applications
  • 24 hour lead time

AccuStar Specifications:

  • Industry-leading precision on total plate height tolerance to +/-2.50 microns (0.0001")
  • Wide format plate sizes up to 970 mm X 740 mm (38" X 29")
  • Hardness levels of 65-68 HRC
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AccuStrike® Anvil with Dual Adjust Technology

The AccuStrike Anvil allows press operators to adjust blade clearance on press with extreme precision. Controls enable the operator to adjust bearers independently or together for unparalleled control over die strike on various liner thicknesses.


  • Easy to use dial controls with 0.001mm / 1.0 micron adjustment units
  • Standard total adjustment travel to +0.001"(0.025mm) / -0.004"(0.10mm) – design can provide alternate travel range if desired
  • Allows use of entire web width and center mounting of flexible dies
  • Fully hardened wear surfaces
  • Allows adjustment while the press is running or stopped
  • Fully compatible with RotoMetrics Hydra Jack system


  • Unit is maintenance and calibration free
  • Outstanding versatility – interchanges simply and easily with standard press anvils with no modification to the die station or press frame
  • Drop-in installation for quick changeover between die stations
  • Can be used for undercutting applications
  • Requires no modifications of existing die tooling inventories
  • Easy installation with minimal training required
  • Increased die endurance and resulting life-cycle cost reductions

Let RotoMetrics show you how the new AccuStrike Anvil delivers precision blade depth adjustment to the operator while giving you complete flexibility in die station set up.

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Tungsten Carbide Die

Tungsten Carbide has long been known to add superior durability to cutting knives and tools. RotoMetrics and Mitsubishi Materials have now incorporated this material into the longest lasting cutting die available, offering a premium level of tool quality. When precision, quality and long lasting durability are priority one, this tool is proven to bring die life to a new level.

Tungsten Carbide Advantages:

  • Its ability to retain an extremely sharp edge is unsurpassed.
  • Thermal Conductivity is twice that of tool steel improving cutting results by minimizing heat expansion.
  • High level of Corrosion Resistance reduces contamination concerns.
  • In house precision CAM processing and high precision grinding offers the quickest turn-around in the industry on both new and resharpened dies.

Product sheet PDF


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AccuPrint™ Sleeves
Designed specifically for servo-driven presses, RotoMetrics™ AccuPrint™ Sleeves offer unmatched registration accuracy and tolerance control at today's high printing speeds.
This lightweight aluminum print sleeve consists of a proven polycarbonate inner core, aluminum outer casing and locking ring. When combined with RotoMetrics™ Hardcase® surface technology, the AccuPrint™ Sleeve also provides durability beyond all other composite, ceramic and anodized aluminum sleeves.
·         Standard web widths up to 22" (560mm), with special sizes available upon request
·         Available repeat lengths up to 33" (840mm)
·         Aluminum body thickness of 0.250" (6.35mm) designed for optimal weight
·         Diameter tolerance of +0.0002"/-0.0005" (+0.005mm/-0.013mm)
·         Aluminum keyway for mounting pin on press mandrel
·         Long-lasting, consistent registration accuracy at high speeds
·         Suitable for all printing plate thicknesses and adhesive tapes
·         Superior mounting tape adhesion and wear resistance compared to composite surfaces
·         Aluminum outer casing prevents electrostatic buildup
·         Add RotoMetrics™ Hardcase® surface treatment for enhanced scratch and solvent resistance to significantly increase service life
For more information about RotoMetrics™ AccuPrint™ Sleeves and our complete line of rotary tooling, or for answers to your technical questions, contact your RotoMetrics sales representative.
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